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Any other ideas would be wonderful!!
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"Hang on a minute lads....I've got a great idea."
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Any other ideas would be wonderful!!
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If it doesn't, maybe the gas cap is next... (if you haven't already).
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One thing I will say this was one of the easiest fixes I have done on the Mini

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There is one OTHER thing I should have mentioned on this last failure. Was under a load, going up a pass (Sexton Summit) when it failed. The fuel pump was quiet (even with the seat out) ... BUT, when I pulled over I tried to start it, waited a few minutes, removed the gas cap and it restarted. Ran like crap for about 30 seconds before clearing up and running normally.
I didn't think of mentioning this since I have tried this before thinking it may have been a vacuum lock, BUT i may have been chasing a bunch of problems at the same time ... I have not noticed venting on this system ... is it all in the gas cap? It's stock so maybe that is next?
I will say it did not make any noise when releasing the cap (no suck sound or blow out sound).
Thoughts.
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BOOOOOO!
Bad news ... it died again!! Good news was it started back up relatively quickly after stopping.
replaced battery - failed (it was bad)
replaced serpentine belt - failed (it was bad)
Replaced Fuel filter and pump - fail
replaced fuel pressure regulator and housing for fuel filter - fail
NEXT???
Anyone in southern Oregon want to take this off my hands?? I am close to the give up point
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Thanks for sharing.
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Anyway 70 miles so far ... running good. Will keep all informed if things change.
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Here's my experience:
<snip - Great information>
Hearing the fuel pump running and then cut off is a red-herring. It is on a timer. It will run when you open the door for a second or two, and it will run again when you put the key in the ignition and turn it. But that doesn't mean it is up to pressure when it cuts off. It just means it has stopped due to the timer telling the pump to "stop". If you experience it cut off again, when you pull over, cycle the key about 5-10 times to hear the pump fire up each time and then try cranking it and see if it restarts immediately.
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Here's my experience:
I had an 05 S with similar symptoms.
Replacing the fuel filter seemed like it helped for a while, then it came back. Replacing the fuel pump seemed like it helped, but then it came back. Replacing the coil seemed like it helped a while, then it came back. Found a damaged bladder valve thingie on the fuel rail that is labeled a fuel pressure regulator. I think I replaced that at the same time as the coil. Either way, it came back after replacing that as well.
What ended up fixing it is when I replaced the entire in-tank fuel filter side assembly. That is the actual fuel pressure regulator. It is a non-return system and (most fuel injected cars of the era have a second line running back the entire length of the car return excess fuel back to the tank. The MINI setup here just has it pressure release/dump right back into the passenger side of the tank after being pumped out of the driver side of the tank.
Hearing the fuel pump running and then cut off is a red-herring. It is on a timer. It will run when you open the door for a second or two, and it will run again when you put the key in the ignition and turn it. But that doesn't mean it is up to pressure when it cuts off. It just means it has stopped due to the timer telling the pump to "stop". If you experience it cut off again, when you pull over, cycle the key about 5-10 times to hear the pump fire up each time and then try cranking it and see if it restarts immediately.
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I believe it is located under the top part of the dash above / behind the steering wheel.
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I believe it is located under the top part of the dash above / behind the steering wheel.
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The first long drive went well, hoping for the best, but still, need a few weeks before I am happy.
Where is the "ignition module" ... was going to hit it with freeze spray IF the problem comes back. Also, based on pictures I found, is this the module that links to the key to the ignition?
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