K03 Super 42 Quick Spool Turbo Upgrade for your 2nd Generation Turbocharged MINI Cooper S ! Although the factory K03 Borg Warner turbo does a splendid job of forced induction for the Cooper S, there IS room for improvement. These Turbo upgrades improve performance without sacrificing drivability. They are based on the same K03 Borg Warner Turbo like the factory unit, but with Upgraded Compressor side for higher boost with emphasis on 'Quick Spool' for faster response. These Turbo's are very streetable with good response.  Kit includes oversized silicone Turbo Inlet Pipe to connect with popular aftermarket Intake Kits such as NM Engineering and K&N.

NOTES:

• This Turbo requires an upgraded intake system such as the NM Engineering Intakes.  NOT compatible with the stock intake system.
• For engine and turbocharger reliability reasons JMTC recommends a minimum 2.5" downpipe & exhaust with upgraded catalyst (there are 2 on all MCS and JCW 2013 on) on an engine with minimal upgrades, and 3” downpipe & exhaust on an engine with a lot of upgrades.
• Photos and images shown are approximations of the product and may not represent the actual product.

WHY UPGRADE?

The MINI's factory K03 turbocharger with the 37mm compressor and 'some' mods can produce 17psi from about 1500rpm to about 3800rpm. But when you reach 4800rpm your torque will drop off because the boost has dropped to 13psi. Once you reach 5400 rpm you are down to about 7-8psi which cuts your torque in half . The 37mm stock K03 turbo is optimized for the average commuter type driver and NOT designed to give you boost throughout the entire RPM range. If you are on the track or strip it will feel like the car is loosing power when you need it most.

All of these turbo upgrades are built with larger compressor, upgraded internals, and a 360deg thrust bearing to handle high boost pressures.  The innovative extended-tip technology delivers the increased airflow of a larger compressor wheel with the lower mass of a smaller, low-inertia wheel.  The larger compressor allows higher sustained boost much higher into the rpm range. Externally there is no difference so they will all bolt up to your OEM exhaust manifold and Cat-Fold (Catalytic converter)

Maximize your power gains with the ECU upgrade from the supplier of these Turbo upgrades.

Fits the following Cooper S Models with the N14 and N18 engines:

2007-2013 R56 MINI Cooper S Hatchback
2008-2014 R55 MINI Cooper S Clubman
2009-2015 R57 MINI Cooper S Convertible
2012-2015 R58 MINI Cooper S Coupe
2012-2015 R59 MINI Cooper S Roadster
2011-2016 R60 MINI Cooper S Countryman
2013-2016 R61 MINI Cooper S Paceman

Also fits JCW models.

NOTE: Include the 17 digit vin number from your MINI when ordering.

See the Turbo Application Guide to see all the options for replacement and upgraded Turbo's.

For Turbo related replacement hardware, see our Mini Cooper Turbo Installation Hardware Application Guide.

TURBOCHARGER DETAILS

K03 Super 42 - 42mm Quick Spool K03 Turbo Upgrade

This Super 42 Hybrid K03 turbocharger is engineered to be the most reliable and high-performance upgrade turbo for the Turbocharged Cooper S. This can be the number 1 upgrade for your JCW and gives you up to 260 hp.This turbo is designed to be a 'no tuning required' turbo that will add about ~ +30hp, and more with tuning!

Product Info

• Larger 42mm compressor
• Lightened High Flow Exhaust Turbine
• Extended tip compressor wheel
• Designed for higher pressure
• Upgraded 360deg bearing
• High temperature alloy turbine housing
• Twin scroll turbine housing
• Water cooled bearing housing

This Super 42 upgrade high pressure high-flow dual scrolling turbo uses our big 42mm compressor to give you boost that starts early and last much longer than even the JCW turbo. This turbocharger delivers outstanding response with torque and power gains across the entire power-band and the 42mm design gives you extra boost at the top end when you need it most. If you are looking for an extreme street upgrade that delivers full race performance this is the turbo for you. It will deliver great torque, spool early, and last long. For race applications we recommend high flow / low backpressure aftermarket exhaust system which will allow this turbo to reach its full potential. 

Due to the larger inlet of this Turbo, a silicone intake adapter hose is included to connect this turbo to upgraded Intake Kits like these.  This silicone adapter hose goes from 2" to 2.75".

NOTES:

• Recommend colder spark plugs 
• Recommend 30mm external blow off valve 
• Recommend 2.5" or larger exhaust system
• Recommend 2.75" or larger for the Countryman / Paceman
• Recommend 3.0" exhaust on highly modified engines

IMPORTANT INFORMATION

Read the Manufacturer's Installation Requirements below - THESE ARE REQUIREMENTS YOU MUST FOLLOW IN ORDER TO VALIDATE THE MANUFACTURER'S LIMITED WARRANTY - NO EXCEPTIONS.

Also read the related Tech Articles listed at the bottom of this page.

Some States (like California) have ever tightening requirements for emissions testing and inspections. Always check your local regulations on compliance for street use.

OTHER PARTS TO CONSIDER

Using the mix of different turbochargers parts has given these K03 and Hybrid turbochargers added durability as well as quick spooling speed. The Quick Spool Turbochargers can be installed on a MINI Cooper S with downpipe and exhaust upgrades, however maximum performance is achieved when combined with other upgrades. Here are some of the 'strongly recommended' upgrades in the order of importance:

A. Larger diameter higher flowing Downpipe with Cat and Exhaust System.
B. Larger Intercooler for lower intake air temperatures.
C. Hi-Flow Intake for improve air flow into the engine.
D. ECU software upgrade to maximize performance.

Gaskets, seals, studs, and other hardware are NOT included. If you need to replace these items, order separately.

For engine and turbocharger reliability reasons JMTC recommends the following:

• On engines with minimal upgrades, use a minimum 2.5" exhaust and upgraded catalyst (there are 2 on all MCS and JCW 2013 on)
• On engines with lots of upgrades, use 3” downpipe and exhaust

See our Turbo Install Kit. This kit includes all the most commonly replaced gaskets and seals, plus a new oil supply line. Additional gaskets, seals and other hardware may be required depending on the installation.

When servicing the Turbo on the MINI, it is very important (maybe even critical) that you replace the Turbo Oil Supply line to avoid potential future turbo issues.

Over time, the turbo and turbo supply line builds a fine layer of 'coked' or cooked oil on the internal surfaces. When you remove the supply line from the turbo, this disrupts the continuity of the coked layer with great potential of some of the coking to flake free. These coked oil particles can easily clog the fine journals that feed oil to the turbo bearings. Once the the oil flow is compromised, it is only a matter of time for cascading failures that can damage the turbo and catalytic converter! Don't take a chance - REPLACE the Oil Supply Line ! ! !

For additional protection, take a look at the Turbo Oil Supply Line Thermal Wrap.

For other TURBOCHARGER related products, see our TURBOCHARGER products page.

OUR ADVICE ON DRIVING A TURBOCHARGED MINI

We STRONGLY recommend you change the motor oil more frequently than the factory recommendation. Anecdotal evidence suggests Turbo's with more frequent oil changes have fewer issues. We suggest 5000 mile oil change interval or less. Make sure you use FULL SYNTHETIC motor oil with the ACEA (Association des Constructeurs Europeens d'Automobiles) A3/B3 specification.

After a long or hard drive, drive 'easy' for a while just before your destination. This will reduce the engine and oil temperatures to lower operating levels. Also make a habit to let the engine idle for a couple minutes before shutting off. This will help cool the turbo preventing oil coking in the journals and bearings. Yes, the MINI has an auxiliary water pump that runs after shutdown to help cool the turbo, BUT - the oil isn't cirulating - it just sits there waiting for the turbo to cool. This is why we recommend you idle before shutdown - let the oil circulate while the temperature comes down.

MANUFACTURER'S INSTALLATION REQUIREMENTS to validate Manufacturers Limited Warranty: 

[ ] Replace the turbo oil supply line with the turbo.
- - - Due to excess heat round the turbocharger and particulates suspended in the turbo supply oil the oil will harden or "coke~ in the turbo and oil supply lines. If the oil supplyline is not replaced with the turbocharger the coked oil will break free from the side walls of the oil supply line and damage the turbocharger bearings. Cleaning the oil line will not help and only aggravate and increase the likelihood of the turbo failure due to coked oil breaking free form the sidewall.

[ ] Replace the catalytic converter on mini coopers before installing a new turbo.
- - - The Catalytic converters in the downpipe and B pipe may look clear but if any oil leaked into it some of the holes might be blocked and will cause back pressure. This starts to happen on Mini Coopers at 15k miles! Exhaust back pressure causes premature failure of the turbocharger. Turbochargers are not designed to have pressure on the exhaust side. As an alternative, have your catalytic converter refurbished to restore original flow.

[ ] Prime the turbocharger.
- - - No oil on the turbocharger bearings will cause failure of the bearings if they are dry even for a short period of time. Prime the new turbo with oil before you connect the oil lines.  For maximum protection, see Turbo Additive for Priming New Turbo's

[ ] Fresh engine oil with a turbocharger change
- - - Perform an oil change with full synthetic motor oil at the factory recommended viscosity when you install a new turbo. Change the oil again after one heat cycle if:  the engine is brand new, newly rebuilt, or if your MINI had a catastrophic turbo failure.

MANUFACTURERS WARRANTY STATEMENT

Manufacturers Limited Warranty covers all turbochargers to be free of defects in materials and workmanship for normal use and service up to 1 year after retail purchase. Manufacturer reserves the right to examine any part returned for warranty claim to determine whether a defect in materials or workmanship exists in such product. Manufacturer liability is limited to repairing, replacing or crediting towards other product, and credits will not exceed the invoice total for the parts.

Labor and storage charges are not products of the manufacturer and, therefore, will not be reimbursed for any reason. Final determination of the condition and suitability of the parts for uses contemplated by the buyer and is a sole responsibility of the buyer. Manufacturer will not be liable for any damage or injury to persons or property that might be claimed as a result of improper installation or misuse of any part subjected to this warranty. No warranty claim or refund, will be given until the item is in our possession and we have processed it which can take up to 20days.

Before installing any of our products it is the responsibility of the installer/owner to fix or resolve any and all problems that cause the original part/item to fail and can cause the new part/item to fail. Since we do not troubleshoot, we take no responsibility for incorrectly diagnosing the issue that caused the initial part/item to fail. There are no warranties expressed or implied beyond those set forth above.

LEARN MORE ABOUT TURBOCHARGERS

Take a look at these informative videos that will help you avoid potential pitfalls with the Turbo:

How to Kill a New Turbo Part 1 - Oil Line

How to Kill a New Turbo Part 2 - Catalytic Converter

How to Kill a New Turbo Part 3 - No or Low Oil

How to Kill a New Turbo Part 4 - Using the Correct Oil

NOTE: Some states (like California) have ever tightening requirements for emissions testing and inspections. Always check your local regulations on compliance for street use.

K03 Super 42 Quick Spool Refurbished Turbo Upgrade for your 2nd Generation Turbocharged MINI Cooper S ! Although the factory K03 Borg Warner turbo does a splendid job of forced induction for the Cooper S, there IS room for improvement. These Turbo upgrades improve performance without sacrificing drivability. They are based on the same K03 Borg Warner Turbo like the factory unit, but with Upgraded Compressor side for higher boost with emphasis on 'Quick Spool' for faster response. These Turbo's are very streetable with good response. Kit includes oversized silicone Turbo Inlet Pipe to connect with popular aftermarket Intake Kits such as NM Engineering and K&N.

NOTES:

• This Turbo requires an upgraded intake system such as the NM Engineering Intakes.  NOT compatible with the stock intake system.
• Photos and images shown are approximations of the product and may not represent the actual product.

See our Turbo Upgrade Kit for a complete kit for a stock Cooper S that includes this turbo and other recommended items.

WHY CHOOSE THESE UNITS?

SAVE $$$ !!! Borg Warner supplies their K03 Turbocharger units to MINI for these models. These are the same Borg Warner units that have been Refurbished. Units are completely overhauled including replacement of all internal wearable items such as Turbine Shaft Bearings and Steel Thrust Plates. After the rebuild all internal components are triple balanced which is one step better then the manufacturer's dual balance process. Any components that do not meet JMTC's stringent standards will be replaced. Some parts that are damaged beyond repair may be replaced with JMTC parts but will retain the full One Year Limited Warranty.

Although the refurbished units are thoroughly cleaned, if you are concerned with some minor cosmetic scratches, dents, and other imperfections from previous use, choose the new units.

The MINI's factory K03 turbocharger with the 37mm compressor and 'some' mods can produce 17psi from about 1500rpm to about 3800rpm. But when you reach 4800rpm your torque will drop off because the boost has dropped to 13psi. Once you reach 5400 rpm you are down to about 7-8psi which cuts your torque in half . The 37mm stock K03 turbo is optimized for the average commuter type driver and NOT designed to give you boost throughout the entire RPM range. If you are on the track or strip it will feel like the car is loosing power when you need it most.

All of these turbo upgrades are built with larger compressor, upgraded internals, and a 360deg thrust bearing to handle high boost pressures.  The innovative extended-tip technology delivers the increased airflow of a larger compressor wheel with the lower mass of a smaller, low-inertia wheel.  The larger compressor allows higher sustained boost much higher into the rpm range. Externally there is no difference so they will all bolt up to your OEM exhaust manifold and Cat-Fold (Catalytic converter)

Maximize your power gains with the ECU upgrade from the supplier of these Turbo upgrades.

Fits the following Cooper S Models with the N14 and N18 engines:

2007-2013 R56 MINI Cooper S Hatchback
2008-2014 R55 MINI Cooper S Clubman
2009-2015 R57 MINI Cooper S Convertible
2012-2015 R58 MINI Cooper S Coupe
2012-2015 R59 MINI Cooper S Roadster
2011-2016 R60 MINI Cooper S Countryman
2013-2016 R61 MINI Cooper S Paceman

Also fits JCW models.

NOTE: Include the 17 digit vin number from your MINI when ordering.

See the Turbo Application Guide to see all the options for replacement and upgraded Turbo's.

For Turbo related replacement hardware, see our Mini Cooper Turbo Installation Hardware Application Guide.

TURBOCHARGER DETAILS

K03 Super 42 - 42mm Quick Spool K03 Turbo Upgrade

This Super 42 Hybrid K03 turbocharger is engineered to be the most reliable and high-performance upgrade turbo for the Turbocharged Cooper S. This can be the number 1 upgrade for your Cooper S or JCW. This turbo is designed to be a 'no tuning required' turbo that will add about ~ +30hp, and more with tuning!

[ ] Larger 42mm compressor
[ ] Extended tip compressor wheel
[ ] Designed for higher pressure
[ ] Upgraded 360deg bearing
[ ] High temperature alloy turbine housing
[ ] Twin scroll turbine housing
[ ] Water cooled bearing housing

This Super 42 upgrade high pressure high-flow dual scrolling turbo uses our big 42mm compressor to give you boost that starts early and last much longer than even the JCW turbo. This turbocharger delivers outstanding response with torque and power gains across the entire power-band and the 42mm design gives you extra boost at the top end when you need it most. If you are looking for an extreme street upgrade that delivers full race performance this is the turbo for you. It will deliver great torque, spool early, and last long. For race applications we recommend high flow / low backpressure aftermarket exhaust system which will allow this turbo to reach its full potential.

Due to the larger inlet of this Turbo, a silicone intake adapter hose is included to connect this turbo to upgraded Intake Kits like these.  This silicone adapter hose goes from 2" to 2.75".

CORE DEPOSIT

Additional Core Deposit is charged with every Turbo order. Core charges are refunded when a 'Rebuildable' core from your MINI is returned and inspected by the manufacturer.

All or part of the core deposit may be forfeited if the core is severely damaged and not rebuildable

The amount of core refund is determined at the discretion of the Turbo Manufacturer.

NOTE:

• Recommend two degree colder spark plugs (not recommended Bosch or Beru)
• Recommend 30mm external blow off valve or two blow off valves
• Recommend 2.5" or larger exhaust system (2.75" or larger for the Countryman / Paceman)

IMPORTANT INFORMATION

Read the Manufacturer's Installation Requirements below - THESE ARE REQUIREMENTS YOU MUST FOLLOW IN ORDER TO VALIDATE THE MANUFACTURER'S LIMITED WARRANTY - NO EXCEPTIONS.

Also read the related Tech Articles listed at the bottom of this page.

Some States (like California) have ever tightening requirements for emissions testing and inspections. Always check your local regulations on compliance for street use.

OTHER PARTS TO CONSIDER

Using the mix of different turbochargers parts has given these K03 and Hybrid turbochargers added durability as well as quick spooling speed. The Quick Spool Turbochargers can be installed on a MINI Cooper S with downpipe and exhaust upgrades, however maximum performance is achieved when combined with other upgrades. Here are some of the 'strongly recommended' upgrades in the order of importance:

A. Larger diameter higher flowing Downpipe with Cat and Exhaust System.
B. Larger Intercooler for lower intake air temperatures.
C. Hi-Flow Intake for improve air flow into the engine.
D. ECU software upgrade to maximize performance.

Gaskets, seals, studs, and other hardware are NOT included. If you need to replace these items, order separately.

For engine and turbocharger reliability reasons JMTC recommends the following:

• On engines with minimal upgrades, use a minimum 2.5" exhaust and upgraded catalyst (there are 2 on all MCS and JCW 2013 on)
• On engines with lots of upgrades, use 3” downpipe and exhaust

See our Turbo Install Kit. This kit includes all the most commonly replaced gaskets and seals, plus a new oil supply line. Additional gaskets, seals and other hardware may be required depending on the installation.

When servicing the Turbo on the MINI, it is very important (maybe even critical) that you replace the Turbo Oil Supply line to avoid potential future turbo issues.

Over time, the turbo and turbo supply line builds a fine layer of 'coked' or cooked oil on the internal surfaces. When you remove the supply line from the turbo, this disrupts the continuity of the coked layer with great potential of some of the coking to flake free. These coked oil particles can easily clog the fine journals that feed oil to the turbo bearings. Once the the oil flow is compromised, it is only a matter of time for cascading failures that can damage the turbo and catalytic converter! Don't take a chance - REPLACE the Oil Supply Line ! ! !

For additional protection, take a look at the Turbo Oil Supply Line Thermal Wrap.

For other TURBOCHARGER related products, see our TURBOCHARGER products page.

OUR ADVICE ON DRIVING A TURBOCHARGED MINI

We STRONGLY recommend you change the motor oil more frequently than the factory recommendation. Anecdotal evidence suggests Turbo's with more frequent oil changes have fewer issues. We suggest 5000 mile oil change interval or less. Make sure you use FULL SYNTHETIC motor oil with the ACEA (Association des Constructeurs Europeens d'Automobiles) A3/B3 specification.

After a long or hard drive, drive 'easy' for a while just before your destination. This will reduce the engine and oil temperatures to lower operating levels. Also make a habit to let the engine idle for a couple minutes before shutting off. This will help cool the turbo preventing oil coking in the journals and bearings. Yes, the MINI has an auxiliary water pump that runs after shutdown to help cool the turbo, BUT - the oil isn't cirulating - it just sits there waiting for the turbo to cool. This is why we recommend you idle before shutdown - let the oil circulate while the temperature comes down.

MANUFACTURER'S INSTALLATION REQUIREMENTS to validate Manufacturers Limited Warranty: 

[ ] Replace the turbo oil supply line with the turbo.
- - - Due to excess heat round the turbocharger and particulates suspended in the turbo supply oil the oil will harden or "coke~ in the turbo and oil supply lines. If the oil supplyline is not replaced with the turbocharger the coked oil will break free from the side walls of the oil supply line and damage the turbocharger bearings. Cleaning the oil line will not help and only aggravate and increase the likelihood of the turbo failure due to coked oil breaking free form the sidewall.

[ ] Replace the catalytic converter on mini coopers before installing a new turbo.
- - - The Catalytic converters in the downpipe and B pipe may look clear but if any oil leaked into it some of the holes might be blocked and will cause back pressure. This starts to happen on Mini Coopers at 15k miles! Exhaust back pressure causes premature failure of the turbocharger. Turbochargers are not designed to have pressure on the exhaust side. As an alternative, have your catalytic converter refurbished to restore original flow.

[ ] Prime the turbocharger.
- - - No oil on the turbocharger bearings will cause failure of the bearings if they are dry even for a short period of time. Prime the new turbo with oil before you connect the oil lines.  For maximum protection, see Turbo Additive for Priming New Turbo's

[ ] Fresh engine oil with a turbocharger change
- - - Perform an oil change with full synthetic motor oil at the factory recommended viscosity when you install a new turbo. Change the oil again after one heat cycle if:  the engine is brand new, newly rebuilt, or if your MINI had a catastrophic turbo failure.

MANUFACTURERS WARRANTY STATEMENT

Manufacturers Limited Warranty covers all turbochargers to be free of defects in materials and workmanship for normal use and service up to 1 year after retail purchase. Manufacturer reserves the right to examine any part returned for warranty claim to determine whether a defect in materials or workmanship exists in such product. Manufacturer liability is limited to repairing, replacing or crediting towards other product, and credits will not exceed the invoice total for the parts.

Labor and storage charges are not products of the manufacturer and, therefore, will not be reimbursed for any reason. Final determination of the condition and suitability of the parts for uses contemplated by the buyer and is a sole responsibility of the buyer. Manufacturer will not be liable for any damage or injury to persons or property that might be claimed as a result of improper installation or misuse of any part subjected to this warranty. No warranty claim or refund, will be given until the item is in our possession and we have processed it which can take up to 20days.

Before installing any of our products it is the responsibility of the installer/owner to fix or resolve any and all problems that cause the original part/item to fail and can cause the new part/item to fail. Since we do not troubleshoot, we take no responsibility for incorrectly diagnosing the issue that caused the initial part/item to fail. There are no warranties expressed or implied beyond those set forth above.

LEARN MORE ABOUT TURBOCHARGERS

Take a look at these informative videos that will help you avoid potential pitfalls with the Turbo:

How to Kill a New Turbo Part 1 - Oil Line

How to Kill a New Turbo Part 2 - Catalytic Converter

How to Kill a New Turbo Part 3 - No or Low Oil

How to Kill a New Turbo Part 4 - Using the Correct Oil

NOTE: Some states (like California) have ever tightening requirements for emissions testing and inspections. Always check your local regulations on compliance for street use.

Quick Spool K03 Extreme 45 Refurbished Turbo Upgrades for your 2nd Generation Turbocharged MINI Cooper S! Although the factory K03 Borg Warner turbo does a splendid job of forced induction for the Cooper S, there IS room for improvement. These Turbo upgrades improve performance without sacrificing drivability. They are based on the same K03 Borg Warner Turbo like the factory unit, but with Upgraded Compressor side for higher boost with emphasis on 'Quick Spool' for faster response. These Turbo's are very streetable with good response. Kit includes oversized silicone Turbo Inlet Pipe to connect with popular aftermarket Intake Kits such as NM Engineering and K&N.

WHY CHOOSE THESE UNITS?

SAVE $$$ !!! Borg Warner supplies their K03 Turbocharger units to MINI for these models. These are the same Borg Warner units that have been Refurbished. Units are completely overhauled including replacement of all internal wearable items such as Turbine Shaft Bearings and Steel Thrust Plates. After the rebuild all internal components are triple balanced which is one step better then the manufacturer's dual balance process. Any components that do not meet JMTC's stringent standards will be replaced. Some parts that are damaged beyond repair may be replaced with JMTC parts but will retain the full One Year Limited Warranty.

The MINI's factory K03 turbocharger with the 37mm compressor and 'some' mods can produce 17psi from about 1500rpm to about 3800rpm. But when you reach 4800rpm your torque will drop off because the boost has dropped to 13psi. Once you reach 5400 rpm you are down to about 7-8psi which cuts your torque in half . The 37mm stock K03 turbo is optimized for the average commuter type driver and NOT designed to give you boost throughout the entire RPM range. If you are on the track or strip it will feel like the car is loosing power when you need it most.

All of these turbo upgrades are built with larger compressor, upgraded internals, and a 360deg thrust bearing to handle high boost pressures. The larger compressor allows higher sustained boost much higher into the rpm range. Externally there is no difference so they will all bolt up to your OEM exhaust manifold and Cat-Fold (Catalytic converter).

Fits the following Cooper S Models with the N14 and N18 engines:

2007-2013 R56 MINI Cooper S Hatchback
2008-2014 R55 MINI Cooper S Clubman
2009-2015 R57 MINI Cooper S Convertible
2012-2015 R58 MINI Cooper S Coupe
2012-2015 R59 MINI Cooper S Roadster
2011-2016 R60 MINI Cooper S Countryman
2013-2016 R61 MINI Cooper S Paceman

Also fits JCW models.

NOTE: Include the last 7-digits of your VIN when ordering.

See the Turbo Application Guide to see all the options for replacement and upgraded Turbo's.

TURBOCHARGER DETAILS

K03 Extreme 45 - HYBRID Turbo Upgrade w/BILLET Compressor

The Extreme 45 K03 turbocharger upgrade is engineered to be the most reliable and high-performance upgrade turbo for the Turbocharged Cooper S . This can be the number 1 upgrade for your JCW and gives you extreme power for all applications above 270hp. This turbo is designed to be a high power quick spooling turbo that will add about ~ +50hp. ECU tuning is required.

Hybrid Turbochargers are a combination of the different turbo components to get the desired performance, overcome restrictions or limitations of the OEM design and improve durability / strength.

[ ] Huge 45mm BILLET compressor
[ ] Upgraded 360deg bearing
[ ] Designed for higher pressure
[ ] High temperature alloy turbine housing
[ ] Dual scrolling turbine housing
[ ] Water cooled bearing housing

The Extreme 45 upgrade high pressure high-flow dual scrolling turbo uses our huge 45mm BILLET compressor to give you full boost at the top end. This turbocharger delivers the boost at the higher RPM which is perfect for the street, track, or any off-road application. The 45mm design gives you extra boost at the top end (even with a restrictive OEM exhaust) when you need it most and prevents the torque loss you see with the stock Mini Cooper turbo. If you are looking for an extreme track, strip, off-road or street upgrade that delivers full race performance this is the turbo for you. It will deliver great torque, and last longer than any other turbo on the market. For ALL applications we recommend high flow / low backpressure aftermarket exhaust system which will allow this turbo to reach its full potential.

CORE DEPOSIT

Additional Core Deposit is charged with every Turbo order. Core charges are refunded when a 'Rebuildable' and 'matching' core from your MINI is returned and inspected by the manufacturer.

All or part of the core deposit may be forfeited if the core:

• Is severely damaged and not rebuildable
• Does not match the unit being purchased (ie. if you send a stock turbo and order a JCW unit, part of the deposit is foreited).

The amount of core refund is determined at the discretion of the Turbo Manufacturer.

IMPORTANT INFORMATION

Read the Manufacturer's Notes on Installation below - these are requiremants you MUST follow in order to validate the factory Limited Warranty - NO EXCEPTIONS.

Also read the related Tech Articles listed at the bottom of this page.

Some States (like California) have ever tightening requirements for emissions testing and inspections. Always check your local regulations on compliance for street use.

OTHER PARTS TO CONSIDER

Using the mix of different turbochargers parts has given these K03 and Hybrid turbochargers added durability as well as quick spooling speed. The Quick Spool Turbochargers can be installed on a 'stock' MINI Cooper S without other modifications, however maximum performance is achieved when combined with other upgrades. Here are some of the recommended upgrades in the order of importance:

A. Larger diameter higher flowing Downpipe with Cat and Exhaust System.
B. Larger Intercooler for lower intake air temperatures.
C. Hi-Flow Intake for improve air flow into the engine.
D. ECU software upgrade to maximize performance.

Gaskets, seals, studs, and other hardware are NOT included. If you need to replace these items, order separately.

See our Turbo Install Kit. This kit includes all the most commonly replaced gaskets and seals, plus a new oil supply line. Additional gaskets, seals and other hardware may be required depending on the installation.

When servicing the Turbo on the MINI, it is very important (maybe even critical) that you replace the Turbo Oil Supply line to avoid potential future turbo issues.

Over time, the turbo and turbo supply line builds a fine layer of 'coked' or cooked oil on the internal surfaces. When you remove the supply line from the turbo, this disrupts the continuity of the coked layer with great potential of some of the coking to flake free. These coked oil particles can easily clog the fine journals that feed oil to the turbo bearings. Once the the oil flow is compromised, it is only a matter of time for cascading failures that can damage the turbo and catalytic converter! Don't take a chance - REPLACE the Oil Supply Line ! ! !

For additional protection, take a look at the Turbo Oil Supply Line Thermal Wrap.

For other TURBOCHARGER related products, see our TURBOCHARGER products page.

OUR ADVICE ON DRIVING A TURBOCHARGED MINI

We STRONGLY recommend you change the motor oil more frequently than the factory recommendation. Anecdotal evidence suggests Turbo's with more frequent oil changes have fewer issues. We suggest 5000 mile oil change interval or less. Make sure you use FULL SYNTHETIC motor oil with the ACEA (Association des Constructeurs Europeens d'Automobiles) A3/B3 specification.

After a long or hard drive, drive 'easy' for a while just before your destination. This will reduce the engine and oil temperatures to lower operating levels. Also make a habit to let the engine idle for a couple minutes before shutting off. This will help cool the turbo preventing oil coking in the journals and bearings. Yes, the MINI has an auxiliary water pump that runs after shutdown to help cool the turbo, BUT - the oil isn't cirulating - it just sits there waiting for the turbo to cool. This is why we recommend you idle before shutdown - let the oil circulate while the temperature comes down.

MANUFACTURER NOTES ON INSTALLATION:

[ ] Always replace the turbo oil supply line with the turbo.
- - - Due to excess heat around the turbocharger and particulates suspended in the turbo supply oil the oil will harden or "coke" in the turbo and oil supply lines. If the oil supplyline is not replaced with the turbocharger the coked oil will break free from the side walls of the oil supply line and damage the turbocharger bearings. Cleaning the oil line will not help and only aggravate and increase the likelihood of the turbo failure due to coked oil breaking free form the sidewall.

[ ] Always replace the catalytic converter on mini coopers before installing a new turbo.
- - - The Catalytic converter may look clear but if any oil leaked into it some of the holes might be blocked and will cause back pressure. This starts to happen on Mini Coopers at 15k miles! Exhaust back pressure causes premature failure of the turbocharger. Turbochargers are not designed to have pressure on the exhaust side.

[ ] Always prime the turbocharger.
- - - No oil on the turbocharger bearings will cause failure of the bearings if they are dry even for a short period of time

[ ] Always flush oil after a turbocharger change
- - - Most turbochargers fail catastrophically this means that the metal and other items can end up in your oil. Always flush your oil a minimum of 3 times with new oil after an oil change.

MANUFACTURERS WARRANTY STATEMENT

Manufacturers Limited Warranty covers all turbochargers to be free of defects in materials and workmanship for normal use and service up to 1 year after retail purchase. Manufacturer reserves the right to examine any part returned for warranty claim to determine whether a defect in materials or workmanship exists in such product. Manufacturer liability is limited to repairing, replacing or crediting towards other product, and credits will not exceed the invoice total for the parts.

Labor and storage charges are not products of the manufacturer and, therefore, will not be reimbursed for any reason. Final determination of the condition and suitability of the parts for uses contemplated by the buyer and is a sole responsibility of the buyer. Manufacturer will not be liable for any damage or injury to persons or property that might be claimed as a result of improper installation or misuse of any part subjected to this warranty. No warranty claim or refund, will be given until the item is in our possession and we have processed it which can take up to 20days.

Before installing any of our products it is the responsibility of the installer/owner to fix or resolve any and all problems that cause the original part/item to fail and can cause the new part/item to fail. Since we do not troubleshoot, we take no responsibility for incorrectly diagnosing the issue that caused the initial part/item to fail. There are no warranties expressed or implied beyond those set forth above.

LEARN MORE ABOUT TURBOCHARGERS

Take a look at these informative videos that will help you avoid potential pitfalls with the Turbo:

How to Kill a New Turbo Part 1 - Oil Line

How to Kill a New Turbo Part 2 - Catalytic Converter

How to Kill a New Turbo Part 3 - No or Low Oil

How to Kill a New Turbo Part 4 - Using the Correct Oil

NOTE: Some states (like California) have ever tightening requirements for emissions testing and inspections. Always check your local regulations on compliance for street use.

K03 Super 42 Quick Spool Turbo Upgrade for your 2nd Generation Turbocharged MINI Cooper S with the N18 engine! Although the factory K03 Borg Warner turbo does a splendid job of forced induction for the Cooper S, there IS room for improvement. These Turbo upgrades improve performance without sacrificing drivability. They are based on the same K03 Borg Warner Turbo like the factory unit, but with Upgraded Compressor side for higher boost with emphasis on 'Quick Spool' for faster response. These Turbo's are very streetable with good response.

WHY UPGRADE?

The MINI's factory K03 turbocharger with the 37mm compressor and 'some' mods can produce 17psi from about 1500rpm to about 3800rpm. But when you reach 4800rpm your torque will drop off because the boost has dropped to 13psi. Once you reach 5400 rpm you are down to about 7-8psi which cuts your torque in half . The 37mm stock K03 turbo is optimized for the average commuter type driver and NOT designed to give you boost throughout the entire RPM range. If you are on the track or strip it will feel like the car is loosing power when you need it most.

All of these turbo upgrades are built with larger compressor, upgraded internals, and a 360deg thrust bearing to handle high boost pressures. The larger compressor allows higher sustained boost much higher into the rpm range. Externally there is no difference so they will all bolt up to your OEM exhaust manifold and Cat-Fold (Catalytic converter).

FITS THESE MODELS:

The following Cooper S models with the N18 engine:

2011-2013 R56 MINI Cooper S Hardtop
2011-2014 R55 MINI Cooper S Clubman
2011-2015 R57 MINI Cooper S Convertible
2012-2015 R58 MINI Cooper S Coupe
2012-2015 R59 MINI Cooper S Roadster
2011-2016 R60 MINI Cooper S Countryman
2013-2016 R60 MINI Cooper S Paceman

The following JCW models with the N18 engine:

2011-2013 R56 MINI JCW Hatchback
2011.5+ R55 MINI JCW Clubman
2011.5+ R57 MINI JCW Convertible
2011.5+ R60 MINI JCW Cooper S Countryman
2011.5+ R58 MINI JCW Cooper S Coupe
2011.5+ R59 MINI JCW Cooper S Roadster
2011.5+ R61 MINI JCW Cooper S Paceman

NOTE: Include the last 7-digits of your VIN when ordering.

See the Turbo Application Guide to see all the options for replacement and upgraded Turbo's.

TURBOCHARGER DETAILS

K03 Super 42 - 42mm Quick Spool K03 Turbo Upgrade

This Super 42 Hybrid K03 turbocharger is engineered to be the most reliable and high-performance upgrade turbo for the Turbocharged Cooper S. This can be the number 1 upgrade for your JCW and gives you up to 260 hp. This turbo is designed to be a 'no tuning required' turbo that will add about ~ +30hp, and more with tuning!

[ ] Larger 42mm compressor
[ ] Extended tip compressor wheel
[ ] Designed for higher pressure
[ ] Upgraded 360deg bearing
[ ] High temperature alloy turbine housing
[ ] Twin scroll turbine housing
[ ] Water cooled bearing housing

This Super 42 upgrade high pressure high-flow dual scrolling turbo uses our big 42mm compressor to give you boost that starts early and last much longer than even the JCW turbo. This turbocharger delivers outstanding response with torque and power gains across the entire power-band and the 42mm design gives you extra boost at the top end when you need it most. If you are looking for an extreme street upgrade that delivers full race performance this is the turbo for you. It will deliver great torque, spool early, and last long. For race applications we recommend high flow / low backpressure aftermarket exhaust system which will allow this turbo to reach its full potential.

NOTE:

• Recommend two degree colder spark plugs (not recommended Bosch or Beru)
• Requires 30mm external blow off valve or two blow off valves
• Recommend 3" or larger exhaust system.

IMPORTANT INFORMATION

Read the Manufacturer's Notes on Installation below - these are requiremants you MUST follow in order to validate the factory Limited Warranty - NO EXCEPTIONS.

Also read the related Tech Articles listed at the bottom of this page.

Some States (like California) have ever tightening requirements for emissions testing and inspections. Always check your local regulations on compliance for street use.

Additional Core Deposit is charged with every Turbo order. Core charges are refunded when a 'Rebuildable' and 'matching' core from your MINI is returned and inspected by the manufacturer. Severely damaged Cores may cause forfeiture of some or all of your core charge deposit at the discretion of the manufacturer.

OTHER PARTS TO CONSIDER

Using the mix of different turbochargers parts has given these K03 and Hybrid turbochargers added durability as well as quick spooling speed. The Quick Spool Turbochargers can be installed on a 'stock' MINI Cooper S without other modifications, however maximum performance is achieved when combined with other upgrades. Here are some of the recommended upgrades in the order of importance:

A. Larger diameter higher flowing Downpipe with Cat and Exhaust System.
B. Larger Intercooler for lower intake air temperatures.
C. Hi-Flow Intake for improve air flow into the engine.
D. ECU software upgrade to maximize performance.

Gaskets, seals, studs, and other hardware are NOT included. If you need to replace these items, order separately.

See our Turbo Install Kit. This kit includes all the most commonly replaced gaskets and seals, plus a new oil supply line. Additional gaskets, seals and other hardware may be required depending on the installation.

When servicing the Turbo on the MINI, it is very important (maybe even critical) that you replace the Turbo Oil Supply line to avoid potential future turbo issues.

Over time, the turbo and turbo supply line builds a fine layer of 'coked' or cooked oil on the internal surfaces. When you remove the supply line from the turbo, this disrupts the continuity of the coked layer with great potential of some of the coking to flake free. These coked oil particles can easily clog the fine journals that feed oil to the turbo bearings. Once the the oil flow is compromised, it is only a matter of time for cascading failures that can damage the turbo and catalytic converter! Don't take a chance - REPLACE the Oil Supply Line ! ! !

For additional protection, take a look at the Turbo Oil Supply Line Thermal Wrap.

For other TURBOCHARGER related products, see our TURBOCHARGER products page.

OUR ADVICE ON DRIVING A TURBOCHARGED MINI

We STRONGLY recommend you change the motor oil more frequently than the factory recommendation. Anecdotal evidence suggests Turbo's with more frequent oil changes have fewer issues. We suggest 5000 mile oil change interval or less. Make sure you use FULL SYNTHETIC motor oil with the ACEA (Association des Constructeurs Europeens d'Automobiles) A3/B3 specification.

After a long or hard drive, drive 'easy' for a while just before your destination. This will reduce the engine and oil temperatures to lower operating levels. Also make a habit to let the engine idle for a couple minutes before shutting off. This will help cool the turbo preventing oil coking in the journals and bearings. Yes, the MINI has an auxiliary water pump that runs after shutdown to help cool the turbo, BUT - the oil isn't cirulating - it just sits there waiting for the turbo to cool. This is why we recommend you idle before shutdown - let the oil circulate while the temperature comes down.

MANUFACTURER NOTES ON INSTALLATION:

[ ] Always replace the turbo oil supply line with the turbo.
- - - Due to excess heat around the turbocharger and particulates suspended in the turbo supply oil the oil will harden or "coke" in the turbo and oil supply lines. If the oil supplyline is not replaced with the turbocharger the coked oil will break free from the side walls of the oil supply line and damage the turbocharger bearings. Cleaning the oil line will not help and only aggravate and increase the likelihood of the turbo failure due to coked oil breaking free form the sidewall.

[ ] Always replace the catalytic converter on mini coopers before installing a new turbo.
- - - The Catalytic converter may look clear but if any oil leaked into it some of the holes might be blocked and will cause back pressure. This starts to happen on Mini Coopers at 15k miles! Exhaust back pressure causes premature failure of the turbocharger. Turbochargers are not designed to have pressure on the exhaust side.

[ ] Always prime the turbocharger.
- - - No oil on the turbocharger bearings will cause failure of the bearings if they are dry even for a short period of time. For maximum protection, see Turbo Additive for Priming New Turbo's

[ ] Always flush oil after a turbocharger change
- - - Most turbochargers fail catastrophically this means that the metal and other items can end up in your oil. Always flush your oil a minimum of 3 times with new oil after an oil change.

MANUFACTURERS WARRANTY STATEMENT

Manufacturers Limited Warranty covers all turbochargers to be free of defects in materials and workmanship for normal use and service up to 1 year after retail purchase. Manufacturer reserves the right to examine any part returned for warranty claim to determine whether a defect in materials or workmanship exists in such product. Manufacturer liability is limited to repairing, replacing or crediting towards other product, and credits will not exceed the invoice total for the parts.

Labor and storage charges are not products of the manufacturer and, therefore, will not be reimbursed for any reason. Final determination of the condition and suitability of the parts for uses contemplated by the buyer and is a sole responsibility of the buyer. Manufacturer will not be liable for any damage or injury to persons or property that might be claimed as a result of improper installation or misuse of any part subjected to this warranty. No warranty claim or refund, will be given until the item is in our possession and we have processed it which can take up to 20days.

Before installing any of our products it is the responsibility of the installer/owner to fix or resolve any and all problems that cause the original part/item to fail and can cause the new part/item to fail. Since we do not troubleshoot, we take no responsibility for incorrectly diagnosing the issue that caused the initial part/item to fail. There are no warranties expressed or implied beyond those set forth above.

LEARN MORE ABOUT TURBOCHARGERS

Take a look at these informative videos that will help you avoid potential pitfalls with the Turbo:

How to Kill a New Turbo Part 1 - Oil Line

How to Kill a New Turbo Part 2 - Catalytic Converter

How to Kill a New Turbo Part 3 - No or Low Oil

How to Kill a New Turbo Part 4 - Using the Correct Oil

NOTE: Some states (like California) have ever tightening requirements for emissions testing and inspections. Always check your local regulations on compliance for street use.

Quick Spool K03 Turbo Upgrades for your 2nd Generation Turbocharged MINI Cooper S with the N18 engine! Although the factory K03 Borg Warner turbo does a splendid job of forced induction for the Cooper S, there IS room for improvement. These Turbo upgrades improve performance without sacrificing drivability. They are based on the same K03 Borg Warner Turbo like the factory unit, but with Upgraded Compressor side for higher boost with emphasis on 'Quick Spool' for faster response. These Turbo's are very streetable with good response.

WHY UPGRADE?

The MINI's factory K03 turbocharger with the 37mm compressor and 'some' mods can produce 17psi from about 1500rpm to about 3800rpm. But when you reach 4800rpm your torque will drop off because the boost has dropped to 13psi. Once you reach 5400 rpm you are down to about 7-8psi which cuts your torque in half . The 37mm stock K03 turbo is optimized for the average commuter type driver and NOT designed to give you boost throughout the entire RPM range. If you are on the track or strip it will feel like the car is loosing power when you need it most.

All of these turbo upgrades are built with larger compressor, upgraded internals, and a 360deg thrust bearing to handle high boost pressures. The larger compressor allows higher sustained boost much higher into the rpm range. Externally there is no difference so they will all bolt up to your OEM exhaust manifold and Cat-Fold (Catalytic converter).

FITS THESE MODELS:

Cooper S models with the N18 engine:

2011-2013 R56 MINI Cooper S Hardtop
2011-2014 R55 MINI Cooper S Clubman
2011-2015 R57 MINI Cooper S Convertible
2012-2015 R58 MINI Cooper S Coupe
2012-2015 R59 MINI Cooper S Roadster
2011-2016 R60 MINI Cooper S Countryman
2013-2016 R60 MINI Cooper S Paceman

JCW models with the N18 engine:

2011-2013 R56 MINI JCW Hatchback
2011.5+ R55 MINI JCW Clubman
2011.5+ R57 MINI JCW Convertible
2011.5+ R60 MINI JCW Cooper S Countryman
2011.5+ R58 MINI JCW Cooper S Coupe
2011.5+ R59 MINI JCW Cooper S Roadster
2011.5+ R61 MINI JCW Cooper S Paceman

NOTE: Include the last 7-digits of your VIN when ordering.

See the Turbo Application Guide to see all the options for replacement and upgraded Turbo's.

TURBOCHARGER DETAILS

K03 Extreme 45 - HYBRID Turbo Upgrade w/BILLET Compressor

The Extreme 45 K03 turbocharger upgrade is engineered to be the most reliable and high-performance upgrade turbo for the Turbocharged Cooper S . This can be the number 1 upgrade for your JCW and gives you extreme power for all applications above 270hp. This turbo is designed to be a high power quick spooling turbo that will add about ~ +50hp. ECU tuning is required.

Hybrid Turbochargers are a combination of the different turbo components to get the desired performance, overcome restrictions or limitations of the OEM design and improve durability / strength.

[ ] Huge 45mm BILLET compressor
[ ] Upgraded 360deg bearing
[ ] Designed for higher pressure
[ ] High temperature alloy turbine housing
[ ] Dual scrolling turbine housing
[ ] Water cooled bearing housing

The Extreme 45 upgrade high pressure high-flow dual scrolling turbo uses our huge 45mm BILLET compressor to give you full boost at the top end. This turbocharger delivers the boost at the higher RPM which is perfect for the street, track, or any off-road application. The 45mm design gives you extra boost at the top end (even with a restrictive OEM exhaust) when you need it most and prevents the torque loss you see with the stock Mini Cooper turbo. If you are looking for an extreme track, strip, off-road or street upgrade that delivers full race performance this is the turbo for you. It will deliver great torque, and last longer than any other turbo on the market. For ALL applications we recommend high flow / low backpressure aftermarket exhaust system which will allow this turbo to reach its full potential.

NOTE:

• Recommend two degree colder spark plugs (not recommended Bosch or Beru)
• Requires 30mm external blow off valve or two blow off valves
• Recommend 3" or larger exhaust system (2.5" or OEM exhaust can cause damage)

IMPORTANT INFORMATION

Read the Manufacturer's Notes on Installation below - these are requiremants you MUST follow in order to validate the factory Limited Warranty - NO EXCEPTIONS.

Also read the related Tech Articles listed at the bottom of this page.

Some States (like California) have ever tightening requirements for emissions testing and inspections. Always check your local regulations on compliance for street use.

Additional Core Deposit is charged with every Turbo order. Core charges are refunded when a 'Rebuildable' and 'matching' core from your MINI is returned and inspected by the manufacturer. Severely damaged Cores may cause forfeiture of some or all of your core charge deposit at the discretion of the manufacturer.

OTHER PARTS TO CONSIDER

Using the mix of different turbochargers parts has given these K03 and Hybrid turbochargers added durability as well as quick spooling speed. The Quick Spool Turbochargers can be installed on a 'stock' MINI Cooper S without other modifications, however maximum performance is achieved when combined with other upgrades. Here are some of the recommended upgrades in the order of importance:

A. Larger diameter higher flowing Downpipe with Cat and Exhaust System.
B. Larger Intercooler for lower intake air temperatures.
C. Hi-Flow Intake for improve air flow into the engine.
D. ECU software upgrade to maximize performance.

Gaskets, seals, studs, and other hardware are NOT included. If you need to replace these items, order separately.

See our Turbo Install Kit. This kit includes all the most commonly replaced gaskets and seals, plus a new oil supply line. Additional gaskets, seals and other hardware may be required depending on the installation.

When servicing the Turbo on the MINI, it is very important (maybe even critical) that you replace the Turbo Oil Supply line to avoid potential future turbo issues.

Over time, the turbo and turbo supply line builds a fine layer of 'coked' or cooked oil on the internal surfaces. When you remove the supply line from the turbo, this disrupts the continuity of the coked layer with great potential of some of the coking to flake free. These coked oil particles can easily clog the fine journals that feed oil to the turbo bearings. Once the the oil flow is compromised, it is only a matter of time for cascading failures that can damage the turbo and catalytic converter! Don't take a chance - REPLACE the Oil Supply Line ! ! !

For additional protection, take a look at the Turbo Oil Supply Line Thermal Wrap.

For other TURBOCHARGER related products, see our TURBOCHARGER products page.

OUR ADVICE ON DRIVING A TURBOCHARGED MINI

We STRONGLY recommend you change the motor oil more frequently than the factory recommendation. Anecdotal evidence suggests Turbo's with more frequent oil changes have fewer issues. We suggest 5000 mile oil change interval or less. Make sure you use FULL SYNTHETIC motor oil with the ACEA (Association des Constructeurs Europeens d'Automobiles) A3/B3 specification.

After a long or hard drive, drive 'easy' for a while just before your destination. This will reduce the engine and oil temperatures to lower operating levels. Also make a habit to let the engine idle for a couple minutes before shutting off. This will help cool the turbo preventing oil coking in the journals and bearings. Yes, the MINI has an auxiliary water pump that runs after shutdown to help cool the turbo, BUT - the oil isn't cirulating - it just sits there waiting for the turbo to cool. This is why we recommend you idle before shutdown - let the oil circulate while the temperature comes down.

MANUFACTURER NOTES ON INSTALLATION:

[ ] Always replace the turbo oil supply line with the turbo.
- - - Due to excess heat around the turbocharger and particulates suspended in the turbo supply oil the oil will harden or "coke" in the turbo and oil supply lines. If the oil supplyline is not replaced with the turbocharger the coked oil will break free from the side walls of the oil supply line and damage the turbocharger bearings. Cleaning the oil line will not help and only aggravate and increase the likelihood of the turbo failure due to coked oil breaking free form the sidewall.

[ ] Always replace the catalytic converter on mini coopers before installing a new turbo.
- - - The Catalytic converter may look clear but if any oil leaked into it some of the holes might be blocked and will cause back pressure. This starts to happen on Mini Coopers at 15k miles! Exhaust back pressure causes premature failure of the turbocharger. Turbochargers are not designed to have pressure on the exhaust side.

[ ] Always prime the turbocharger.
- - - No oil on the turbocharger bearings will cause failure of the bearings if they are dry even for a short period of time. For maximum protection, see Turbo Additive for Priming New Turbo's

[ ] Always flush oil after a turbocharger change
- - - Most turbochargers fail catastrophically this means that the metal and other items can end up in your oil. Always flush your oil a minimum of 3 times with new oil after an oil change.

MANUFACTURERS WARRANTY STATEMENT

Manufacturers Limited Warranty covers all turbochargers to be free of defects in materials and workmanship for normal use and service up to 1 year after retail purchase. Manufacturer reserves the right to examine any part returned for warranty claim to determine whether a defect in materials or workmanship exists in such product. Manufacturer liability is limited to repairing, replacing or crediting towards other product, and credits will not exceed the invoice total for the parts.

Labor and storage charges are not products of the manufacturer and, therefore, will not be reimbursed for any reason. Final determination of the condition and suitability of the parts for uses contemplated by the buyer and is a sole responsibility of the buyer. Manufacturer will not be liable for any damage or injury to persons or property that might be claimed as a result of improper installation or misuse of any part subjected to this warranty. No warranty claim or refund, will be given until the item is in our possession and we have processed it which can take up to 20days.

Before installing any of our products it is the responsibility of the installer/owner to fix or resolve any and all problems that cause the original part/item to fail and can cause the new part/item to fail. Since we do not troubleshoot, we take no responsibility for incorrectly diagnosing the issue that caused the initial part/item to fail. There are no warranties expressed or implied beyond those set forth above.

LEARN MORE ABOUT TURBOCHARGERS

Take a look at these informative videos that will help you avoid potential pitfalls with the Turbo:

How to Kill a New Turbo Part 1 - Oil Line

How to Kill a New Turbo Part 2 - Catalytic Converter

How to Kill a New Turbo Part 3 - No or Low Oil

How to Kill a New Turbo Part 4 - Using the Correct Oil

NOTE: Some states (like California) have ever tightening requirements for emissions testing and inspections. Always check your local regulations on compliance for street use.